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塑 膠 圖 面 標 準
一.圖面基本內容(附圖例)
1. 新的塑膠零件全部用Pro/E 3D繪製
用於生產或者開模的塑膠零件3D圖應該預先設定好分模面,並完成相關拔模角繪製.完成所有必要倒角繪製.
2. 所有用於生產或者開模的塑膠零件必須同時具有2D圖以表達設計重點及一些非圖形信息(2D,3D圖應該保持關聯)
2.1 2D圖應該使用一定數量的視圖、剖視圖、放大圖,以清楚表達一些設計重點部位.
2.2 2D圖應該加上必要的尺寸,主要是長、寬、高尺寸、有公差要求的尺寸,以方便制造及檢驗(重點尺寸要用方框標示出來)
2.3 應該表達分模主要方向、位置、形狀
2.4 應該表示出各表面(包括可見表面、隱藏表面、貼標表面)處理方式：SPI＃ 或 MT#(參考以前經驗及SPI或 MT樣板手冊)
2.5 應該表示出材質(用代號表示,參照附表)
2.6 應該表示出未注圓角(最小0.5MM), 未注拔模角(最小0.25~1),未注公差(按SPI標準)
2.7應該表示出版次及修改情況(2D REVISION,3D VERSION)
2.8應該表示出基本壁厚
2.9 應該表示出體積：立方毫米
二.常用資料
1. 各項要求用插入塊的方式完成(塊名及塊圖例見標注規範中附表)
2. 常用塑料材料推薦壁厚
材質 壁厚(mm)
PP 2.5
PA6 2.8~3.0
PA66 2.8~3.0
ABS 2.5
POM 2.5
PE 2.0
PC 2.5
PMMA 2.5
3. 常用塑膠材料分類表:(塑膠材料也可到Microft outlook中工程部公用資料夾中查取)
MATERIAL CODE MATERIAL SPECIFICATION
AB01 ABS
AB02 ABS Cycolac T; Taitalac 1000; Polylac PA-717C
AB03 ABS Dow Magnum 9010
AB04 ABS Polylac PA-765B
AB05 ABS Cycoloy C2800
AB06 ABS Transparent TR-558A
AC01 Acrylic Cyrolite GS-90
AT01 Acetal Kepital FU2020; Celcon TX 90 PLUS
AT02 Acetal Kepital FU2020;
AT03 Acetal Celcon M90
AT04 Acetal Du Pont Delrin 100 or 100P
AT05 Acetal Celcon M270
AT06 Acetal
AT07 Acetal Celcon MC90
AT08 Acetal Celcon M90; Delrin 500P
AT09 Acetal Celcon M25
AT10 Acetal Celcon Acetal Copolymer LW90S2
AT11 Acetal Copolymer Duracon TD-5M:Kepital FU2020;
Celcon TX90 PLUS
AT12 Acetal lupital F2003
AT13 Acetal Formosacon F#090
EV01 EVA UE 655-000
EV02 EVA Foam UE630
Density: 0.937 gm/cu cm
Hardness: 60 Type A (60/A) Durometer
EV03 EVA
NY01 Nylon 6 UBE 1013NW8; Du Pont Zytel 7331F NC10; or Toray 1017
NY02 Nylon 66 Du Pont Zytel 101L
NY03 Glass Filled Nylon Celstran N6G50-01-4
NY04 Nylon 66 DuPont Zytel ST801 NC010
NY05 Nylon 6
NY06 Nylon 66
NY07 Nylon 66 Celanese Grade 1003-11
NY08 Nylon 6 Nucleated Michael Day N60N45L
NY09 Nylon 66 13% Glass fill
NY10 Nylon 6 Blend 40% Nytex Nyloy NS-0300N, 60% UBE 1013NW8
NY11 Nylon 6/6 Celanese Nylon 7020
NY12 Nylon66/Polyamide Zytel 101 NC010 DAM
PC01 Polycarbonate
PE01 High density polyethylene 0.952 density or higher Mobil HMA-047
PE02 Low density polyethylene
PE03 Low density polyethylene Bapolene Grade 2180
PE04 High density polyethylene - blow molded
PE05 Low density polyethylene with 50% ethylene vinyl acetate
PE06 High density polyethylene Phillips 5502
PE07 High density polyethylene Rotathene LH606
PE08 High density polyethylene El-lene H5814J(60%)with EVA Nipoflex(40%)
High density polyethylene Hyundai Seetee HDPECJ870(60%) with EVA Evathene(40%)
High density polyethylene ladene M200056(60%) with EVA Evathene(40%)
PE09 Low density polyethylene UBE J5019(70%) with EVA (30%)
PE10 High density polyethylene Ladene M200056
PE11 Low density polyethylene Taisox 6534F
PE12 High density polyethylene Ladene B5429
PP01 Copolymer polypropylene 1.0
1.0 ft-lbf/in. notched izod or higher
160,000 psi flexural modulus or higher
3,500 psi yield strength or higher
PP02 Copolymer polypropylenes 1.4 ft-lbf/in. notched izod or higher
Huntsman P6M5Z-008;
Amoco 3638
PP03 Copolymer polypropylene Aristech TI-6120-BN;
Pro Fax 7633 (Car seat PP)
PP04 Calcium filled polypropylene
PP05 Homopolymer polypropylene Epsilon 1120 Z
PP06 Copolymer polypropylene Montell SG702; DOW C702-20
PP07 Copolymer polypropylene Thai Petrochemical PP2300LC
PP08 Copolymer polypropylene ProFax 7633 (Wonderland PP for PnP & Stroller)
PP09 Homopolymer polypropylene
PP10 Copolymer Polypropylene Taiwan Polypropylene Co. Ltd. SJ3003
PP11 Copolymer Polypropylene Amoco 3638
PP12 Copolymer Polypropylene Carbide 7C54;
PP13 Copolymer Polypropylene Profax 7533
PP14 Copolymer Polypropylene Profax ST868M
PP15 Copolymer Polypropylene Samsung RB210
PP16 Translucent Polypropylene confidential custom blend
PP17 Translucent Polypropylene confidential custom blend
PP18 Copolymer Polypropylene Cosmoplene AS164
Copolymer Polypropylene Exxon PP7032E2
Copolymer Polypropylene Pro-Fax 7633
PP19 Copolymer Polypropylene Profax SF-7351
PP20 Blow-molded Polypropylene Topilene J340
PR01 Polyester Durastar Polymer DS2010 Natural
PS01 High impact polystyrene
PS02 Super high impact polystyrene
PS03 Super high impact polysytrene Huntsman 840 Grade
PS04 Copolymer Styrene-Butadiene Phillips K-Resin KR03
PS05 Expanded polystyrene and polyethylene blend Piocelan
PV01 PVC
PV02 PVC - Stiff PVC
RU01 Rubber Nitrile Foam
Density 10.0 - 12.5 lbs/cu. ft
Shore Hardness 55/65 00
Compression Deflection (25%) 5-9 lbs/sq.in.
*ASTM D1056 Specification SBE 42 Foam must meet fire retardant standard.
RU02 Same as RU01 except:
Density 21.9 - 28.1 lbs/cu.ft.
RU03 Same as RU01 except:
Density 12-14 lbs/cu. ft.
TP01 Thermoplastic Elastomer Sarlink 3160N-43, Eureka Ind.
AG-65
TP02 Thermoplastic Elastomer Sarlink 4155N
TP03 Thermoplastic Elastomer Santoprene 201-64
TP04 Thermoplastic Elastomer Sarlink 3135, Eureka Ind. AG-45
TP05 Thermoplastic Elastomer
TP06 Thermoplastic Elastomer Alcryn 2070NC
TP07 Thermoplastic Rubber Eureka AT-55
TP08 Thermoplastic Elastomer Santoprene Rubber 8211-45W237;Sarlink 3135
Eureka Ind.AG-45
TP09 Thermoplastic Elastomer Eureka TPE AT-75
TP10 TPV Elastomer Alloy Versalloy XL 9055X-1
VI01 Vinyl
4. 塑膠圖面常用注釋(中英文對照):
中文 英文 備注
1)框起來的尺寸必須進行檢驗 BOXED DIMENSIONS MUST BE MONITORED FOR QUALITY ASSURANCE
2)材質：用代號表示 MATERIAL： NYLON–MUST MEET
GRACO SPEC NY02 見材料分類表
(非GRACO除外)
3)表面處理：SPI＃ 或 MT# 或相當等級 EXTURE： SPI＃ OR MT＃﹐OR EQUIVALENT
4)平均壁厚 NOMINAL WALL THICKNESS
5)體積：立方毫米 VOLUME：(CUBIC MM)
6)圓角半徑：除非特殊標注, 一般銳邊圓角半徑為R0.5MM RADII： SHARP EDGES ARE ASSUMED TO BE R0.5 EXCEPT AS SPECIFIED
7)拔模角:未注拔模角:0.5° DRAFT: UNLESS OTHERWISE SPECIFIED 0.5°
8)公差：除非特殊標注, 公差均依SPI標準. 例外:拔模角及角度公差:
± 0.25° TOL SPECIFIED﹐CONFORM TO THE ERANCES： UNLESS OTHERWISE COMMERCIAL GUIDELINES IN SPI ’S STANDARDS AND PRACTICES OF PLASTICS MOLDERS FOR THE SPECIFIED MATERIAL﹒EXCEPTION：DRAFT AND ANGLES ± 0.25
9)半圓 FULL RADII
10)無拔模角 NO DRAFT
11)高亮顯示區域用滑塊 HIGHLITED AREA TO BE INSERTABLE AREA FOR PARTS SEE TABLE BELOW
12)粗線區域內表面處理為XXXX TEXTURED AREA WITHIN BOLD LINES TO BE XXXX
13)通孔 THRU HOLE
14)滑塊做成一整體且用銅合金材質制做 THIS INSERT MUST BE INTEGRAL AND MUST BE MADE BY BERALOY
15)有(無)孔 WITH (NO)HOLE
16)有(無)肋 WITH (NO)RIB
三.塑膠零件報價時常用格式
1. 標明圖號、圖名、數量、材質、體積
2. 附塑膠彩圖
3. 用word檔,橫向排版,每頁排4個零件,所有零件大小均勻
4. 必須注明報價型號
附報價格式圖例
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